Inlaid Hardwood Box
Laser-cut cherry hardwood box with maple Celtic spiral inlay.
Continue readingSpiraling Pop Up Card Folding Video
Here is a short folding video for the Spiraling pop up card design.
XOXO 2019 Origamic Architecture / Kirigami Pop Up Card
I designed this in honor of the 2019 XOXO Fest! Turning a simple sheet of paper into a pop up card is fun and, I encourage you to try it.
If you have a laser cutter or a CNC cutting machine (or “craft cutter”), you can load the SVG file below into your software and, use that to cut out the card. If you can adjust the power or depth and pressure of your cuts to only cut halfway through, you can also cut the mountain fold lines with your machine.
You can also do it entirely by hand! Download and print the pattern on a piece of card stock. If you want to keep the front of your card pretty, reverse the pattern and, you’ll be cutting from the back side. Just remember to score your fold lines on the correct side.
You can also tape a printed pattern to a piece of card stock and, use a straight pin to poke a small hole at each junction of lines. You can then remove the pattern and, use a ruler to score and cut your piece. You can also use this approach with the pin to help make your valley fold score lines on the reverse.
The paper will tend to fold away from a score line. By scoring mountain folds on the front and valley folds on the back, you will make the card easier to fold.
Here is a video walkthrough of cutting a card by hand:
Glowforge Settings
Score: speed 500 / power 9
Cut: speed 250 / power 36
Fast Cut (card outline): speed 500 / power 69
Pattern Files
These files are for personal, non-commercial use only. If you want to produce these to sell or for other business use, please contact me to arrange for licensing terms.
Right-click and “Save Link As”:
XOXO 2019 Pop Up Card Pattern SVG
XOXO 2019 Pop Up Card PDF (original zine page with pattern)
Check out the whole XOXO 2019 zine
Got the bug? Make a Flower Pop Up Card
Related: 2015 XOXO Pop Up Card
Lunar Lander Pop Up Card
50 years ago today, humans first set foot on the moon. I made this origamic architecture / kirigami style pop up card of their landing craft as a tribute to that great achievement.
Phoenix Pop Up Card Build Video
If you want to see how they were made, there is now a build video for the phoenix pop up cards!
Retro Rocket Tchotchke
A quick sketch I made a couple weeks ago is now a thing I can make for quick laser demos!
Phoenix Pop Up Card
My latest OA-style pop up card project is this little phoenix. After several experiments, I decided that a black background really helped to make the bird pop. I came up with an interesting approach to make that happen. The color is printed on a polyester sticker that goes on the stock, is cut, then weeded. The result is pretty spectacular.
Another great discovery was that the pearlescent stock I used for the backing cards engraves to a metallic gold. It’s better in person than in the photos. My original plan had been to stamp and emboss but, the engraving is perfect and easy.
The finished cards are 3.5″ by 2.25″ and, fit perfectly in some metallic black mini envelopes I found.
I made a few dozen of them to share.
Make a Flower Press
The father of a friend of mine made her a really great flower press as a holiday present. She planted a whole bed of wildflowers in her front yard and, has turned them into some really great cards. I was inspired to make presses for some of my favorite youngsters and, came up with a design that I like a lot.
I produced this from a few sheets of Baltic birch plywood and a handful of hardware using the new laser cutter. The base is two sheets of ply, one 1/8” and one 1/4”, glued together with captive washers and small magnets to hold the bolts in place while turning it over. The hex heads on the bolts are held in place by cutouts to keep them from spinning while tightening the wing-nuts.
If you would like to make a flower press of your own, this post contains all the instructions and cutting files. Note that I am releasing this for personal, non-commercial use. Make one for yourself. Make one for a gift. If you want to make them to sell, you need to check with me first.
Ok! Let’s drop the BOM! (That’s “Bill Of Materials” …)
You will need:
| Qty | Description |
| 4 | 3” x 1/4” hex head bolts |
| 8 | 1 1/4” flat washers with 1/4” holes |
| 4 | 1/4” wing-nuts (that fit the bolts …) |
| 1 | 12” square sheets of 1/8” thick Baltic birch plywood |
| 2 | 12” square sheet of 1/4” thick Baltic birch plywood |
| 4 | 1/8” x 1/8” x 1/16” neodymium magnets |
| A few sheets of corrugated cardboard (e.g., shipping boxes) | |
| A few sheets of plain paper (e.g., copier paper) |
You will also need some CA and/or wood glue.
There are detailed assembly instructions in the video but, basically, you cut one of each piece (washer layer in 1/4″ ply, the other two in 1/8″), glue in the magnets, put the washers in the engraved pockets, glue the two layers of the base together, clamp and let dry. The bolts go through the holes with the heads in the hex pockets. The cardboard gets stacked alternating with the paper. The top piece goes onto the bolts and, the wing-nuts go on the bolts to hold everything snugly.
These files do not include my Snowflake Celtic knotwork mandala or the Evermore Studio logo. You can add your own art by centering it on the top layer (where the knotwork is in mine) and, on the hex layer (where the logo is on mine). You will need to flip the hex layer for engraving any artwork as the magnet pockets and art need to be on opposite sides. Self-jigging works great for that.
Use extra care while cutting the cardboard pieces. There have been several Glowforge-destroying fires reported in the forums and, cardboard is an optimum combustion material. When cutting cardboard, I standby with a spray bottle the whole time.
The paper is just cut into 7 1/2″ squares. It was a lot more efficient to use a simple rotary cutter than to run individual sheets through the laser.
Machine Settings
Washer Layer pockets: 600 speed / Full power / 225 LPI / Vary Power
Washer Layer cuts: 125 speed / Full power
Hex Layer magnet pockets: 800 speed / Full power
Hex Layer cuts: 125 speed / Full power
Top Layer cuts: 125 speed / Full power
Engraves (when adding your own): 600 speed / 80 power / 225 LPI / Vary Power
Cardboard: 200 speed / 85 power
These settings are a for a Glowforge Basic. Full power is different on the other models. There can also be variation for a given batch of plywood or cardboard. So, test to make sure your cuts worked before moving anything in the machine.
Pattern Files
Important: These files are for personal, non-commercial use only. If you want to produce these to sell or for other business use, please contact me to arrange for licensing terms.
Right-click and “Save Link As”:
Flower Press Washer Layer SVG (cut 1 from 1/4″ ply)
Flower Press Hex Layer SVG (cut 1 from 1/8″ ply)
Flower Press Top Layer SVG (cut 1 from 1/4″ ply)
Flower Press Cardboard Inserts (cut 4-8 from corrugated cardboard)
Resources
Need a Glowforge? Using my referral link is an excellent way to help support projects like this and, encourage me to do more. You can read more about my Glowforge in this post. Get one here:
You are almost certainly better off getting your Baltic birch plywood from a local supplier, both for cost and for supporting your local community. The plywood I used in this case, though, did come from an Amazon supplier. Here are the links:
Lil Chizler scraping tool
TransferRite Ultra 592U High Tack White Transfer Tape (which came from a site that is currently down)
Amazon referral links support a local arts organization.
If you have suggestions for how to improve this design, please leave them in the comments or, use the contact form to message me.
Pop Up Card Stands
The latest prototype pop up card stands! Made from maple, cherry and walnut ply, a magnet-reactive coating on the inner surface allows small neodymium magnets to hold a card in place.
Glowforge Table Ikea Hack
Inexpensive, quick and easy new Glowforge table for the studio!
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