I have seen some images and videos of flat boxes that incorporate a piece with a pattern cut into it that conforms to the contents to hold it in place. The pattern looked pretty easy to replicate for cutting with a laser or CNC cutting machine, and Deirdre Beth in the Glowforge community forum saved me the trouble.
I needed a simpler gift box for one of the D20 chonks than the fancy wooden ones I made. It occurred to me that two conforming pieces would do a great job of holding a chonk in place for shipping.
The box is my quick reproduction of a standard design like I use for shipping the dice reliquaries, cut from my dwindling stash of Violet Curious Skin cover stock. I thought a Celtic knot on the faces of the box would be nice. Because I didn’t want an hour-long laser job engraving them, I used a hatch fill and scored them instead. I put the Everrmore ambigram on the bottom as a maker’s mark.
The inserts are cut from the Silver Curious Metallics card stock. I wanted something light that would make the contents stand out.
This works every bit as well as I had hoped. Once ensconced, no amount of shaking seems to cause any movement of the die inside at all. It should be great for shipping, and make for a fun presentation.
2-minute assembly video:













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… liked this!