I made these walnut “challenge coins” for my niece to hand out at her Eagle Scout Court of Honor. A simple project on a tight timeline, I got 80 of these to her in time.
These are 1.5” diameter, cut from 1/4” thick pre-sanded walnut hardwood. I used the jig-in-place technique to align both sides of each coin. After engraving and cutting, they were sanded with 320 – 2000 grit sanding film, cleaned with my mini shop vac, wiped with a microfiber cloth, then coated with wipe-on poly. There was only time for one coat but, it contributed a lot to the final look.
I made a one-minute making-of short: